Labor safety in mechanical production is one of the important things that businesses and workers need to give top priority. This not only helps businesses ensure life safety for workers. It also helps increase operational productivity and save costs.
1. Why is it necessary to ensure labor safety in mechanical production?
Ensuring labor safety in mechanical production is extremely important. This not only helps workers have a safe and comfortable working environment. It also minimizes unwanted risks to health and human life in production and processing. Not only that, properly complying with safety techniques in mechanical processing also helps the production process to be stable and achieve higher labor efficiency. In addition, cases such as incorrect operating procedures leading to unsatisfactory products have also been significantly reduced. Thus, ensuring labor safety in production also helps businesses save a lot of costs.
2. Issues that need attention to ensure labor safety in mechanical production In mechanical engineering in general and CNC mechanical processing in particular, businesses and workers need to clearly understand the following issues. To ensure safe techniques in mechanical processing. 2.1. Before production • Verify equipment part is safe and suitable for use. • Determine the edges or cutting locations on the work piece. Set the manual or digital dial to zero. • Determine the appropriate speed setting for the intended material and tool. • Check that the cooling or lubrication is sufficient for the entire cutting process. • Prepare necessary protective equipment for the processing process.
2.2. During mechanical production • Factory check and make sure all fixing guards are in place. Make sure the area around the equipment is free of obstacles to ensure labor safety in mechanical production. • Locate all controls and emergency stops. • Be sure to turn off the power and remove the cutter before clamping the workpiece. • Clamp the work piece tightly so that it cannot move while being machined. • Make sure clamps and fixtures do not hinder the movement of the cutting tool. • Make sure the spindle is turned off and insert the cutting tool. • Settings, adjustments, and safety systems still work well when needed. • Make sure to remove the spanner/spindle key. • Select the appropriate speed range and motor rpm for the material. • Turn on the reel only after the fixtures have been thoroughly inspected. When first energized, make sure the cutting tool is rotating in the proper direction. • Turn off the milling machine immediately if the cutting tool or workpiece vibrates or shows signs of abnormality or noise. • Turn off the milling machine before taking any measurements. • Move the workpiece away from the cutting tool before measuring or checking.
2.3. After completing production processing • Turn off the machine and make sure the spindle has stopped completely. • Remove the clamps from the machined part – be careful with hot, sharp workpieces, tools and workpieces. • Remove cutting tool, clean as necessary and return to appropriate storage location. • Clean the workpiece and any lubricating fluid from the machine. • Clean and sweep the floor around the machine.
3. Principles to ensure occupational safety in mechanical production To ensure safe engineering in mechanical processing, you need to strictly adhere to the following principles: • Operators need to wear specialized safety glasses while processing to protect their eyes. • Must wear the required uniform when performing the job. Avoid wearing uniforms that are too loose to interfere during production. • Operators are not allowed to wear unnecessary jewelry during processing such as gemstone jewelry, bracelets, watches, etc. • Do not wear gloves while operating equipment, processing machines. • Have neat manners when participating in mechanical production such as tying hair neatly, wearing a helmet, covering with protective net, etc. • Safety shoes should be worn for safety. Avoid wearing canvas shoes, high heels or sandals in the workshop. • Do not manually disconnect or turn on the factory power supply. This may result in a short circuit or a fire in the power supply. • Operators should be trained and have a background in machinery. As well as safety techniques in mechanical processing.
4. Safety techniques in mechanical processing that need to be understood • Choose a location for processing equipment that is well-ventilated and convenient for production processing. • Arrange production workshop space reasonably and conveniently for operators. • Equipment installed in the workshop must ensure safety standards and stable operation. • During production, other than those in charge of controlling production equipment, no one is allowed to start or adjust the machine. • Carefully check the equipment before operating. • Turn off the device when you want to make technical adjustments and when no longer in use. • If there is a sudden power outage, turn off the device immediately. • It is necessary to check and maintain the machine regularly. • Make sure moving parts have enough protection when in operation. • Use safe material loading and unloading equipment. • Mounting devices used to shield or secure the machine must be sturdy and not obstruct the operator's vision. • It is necessary to install a dangerous area warning system and necessary dangerous areas around the production processing area. • Implement and fully equip fire prevention and fighting measures.
Above are safety principles and techniques in mechanical processing. Businesses and workers need to understand and strictly comply. To minimize errors as well as accidents and incidents during the machining process. Thereby saving a lot of costs and time for businesses as well as human lives by ensuring labor safety in mechanical production.
